Foundry Division

Manufacturers of fully finished Grey Cast Iron & Ductile (SG) Iron Castings for various applications

Facilities Foundry :

With a manufacturing capacity of 36000MT p.a of casting, the foundry division is divided into two units considering customer requirements with respect to Quality, Cost & Delivery. We manufacture SG Iron & Grey Cast Iron castings.

We can produce most grades of Grey Iron Castings from GG20 to GG30 per DIN EN 1561 and Ductile Iron Castings from GGG40 to GGG60 per DIN 1693 or according to customer specification.

Semi-Automated DISA Make Arpa 1300 Jolt Squeeze Moulding Line Foundry

  • Box size: 1000 mm x 900mm x 400/300mm
  • DISA make fully automated sand plants with 60MT/ hour capacity
  • Draft angles within 1.5 degree and mis-match within 0.5 mm
  • Core setting of core assemblies of 120 Kg
  • In-mould cooling of 90 minutes followed by 3 hours of air-cooling for large castings

Mechanized ARPA lines from DISA India with completely automated sand plants (ARPA 900/450)

  • 600mm x 550mm x 190mm.
  • 700mm x 800mm x 150mm/150mm.
  • Fully automated Sand Plants with 40MT/hour to 24 MT/hour capacity
  • Automated mould handling system with auto punch-out (knockout) system
  • Hand Molding for Big & Large parts
  • 3000mm x 2000mm x 1000mm.
  • 400mm x 300mm x 100mm/100mm.

Melting capacity - Induction furnaces

  • Inductotherm make induction furnaces of capacities ranging from 0.5 ton to 1.5 ton crucibles
  • Total connected capacity of around 7MW with 6 furnaces and Cupola for Duplexing
  • Ductile Iron treatment done by sandwich method with timely pouring
  • Pouring done via EOT cranes.

Core making - Cold box technology

  • PLC controlled Cold Box Core Shooters
  • Pneumatic sand transporter and PLC controlled binder dosing units
  • Core sand drying plants
  • Core painting and baking ovens with trolley storage
  • 150 Kg core shooter - 1 Nos
  • 30 Kg core shooter - 1 Nos
  • 5 Kg core shooter - 6 Nos
  • 20lts Shell Core shooter - 2 Nos

Core making - Cold box technology

  • Wheelabrator / Disa Make hanger type shot blasting machines for good shot coverage
  • In-house fettling and painting facilities with mechanized conveyor type paint booth

Core making - Cold box technology

  • Environmental consciousness via use of dust collectors, cyclones, scrubbers and other Pollution Control Equipments
  • STPs and rain water harvesting employed to save water
  • Provision of PPE for all workmen to ensure personnel safety
  • Returnable packaging employed where permissible
Model Mould Box Size Moulds / hr Production Capacity
S450 600 X 550 X 190 45 450MT (SG Iron)
A1300 1000 X 900 X 400/300 35 1350MT
A450 700 X 800 X 150/150 45 450MT
HAND MOULDING 3000 X 2000 X 1000 2 500MT
HAND MOULDING 400 X 300 X 100/100 20 250MT
Model Make Production Capacity
FURNACE INDUCTOTHERM
COKE FIRED CUPOLA		 4.5MT/hr
3.0MT/hr
SAND PLANT DISA 60MT/hr
MIXTURE DISA 60MT/hr
SAND COOLER DISA 60MT/hr
COLD BOX SPAN CBVP1000
SPAN CBVP600
SPAN CBVP400		 1000 X 700mm (150kg)
600 X 450mm (40kg)
450 X 300mm (15kg)
SHELL CORE SHOOTER SUSHA 1518VTD
SUSHA 		375 X 45
250 X 20
SHOT BLASTING DISA WHEELABRATOR VP500 HANGER TYPE
PATEL HANGER TYPE 		500kg
500kg